Qihe Shuangbai Digital Photographic Equipment Co.,Ltd.

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Auto Junction-Box Soldering Machine

The Junction Box Soldering Machine is an automatic soldering equipment for solar module. The equipment is designed with multi-functional soldering head, with the function of loading tin while soldering.

Equipment description
Equipment parameters
Equipment display

Structural Features

1. Frame structure ：The main structure is whole welded with square tube, solid and reliable.

2. Transmission system:The mode of the component is transverse entry, that is, three surface canvas conveyor belt feeding, the transmission motor is controlled by frequency conversion.

3. Soldering system:The soldering system is triad structure, with each soldering head three axis direction independent movement of X, Y, R, to ensure the best soldering position.

4. Vision system:CCD high-definition industrial camera with 5 to 10 million pixels is optional to achieve the precise positioning of the junction box.

5.Automatic tin loading system: With the material shortage alarm device, can realize the quick replacement of tin wire, compatible with tin roll weight 1-3kg

6.Control system :The control system can interactively upload device information with MES system.

Module size	Type：P60、P72、P78module,L(1630-2650mm)×W(950-1450mm) Type of junction box: standard, terminal triad, middle triad junction box grid line：5BB、9BB、12BB
Soldering method	Hot bar tinning shaping soldering
Solder spot positioning accuracy	Vision positioning，Accuracy（±0.5mm）
After-soldering test function	Including height measurement and visual detection, with automatic identification and alarm of defective products, defective products with automatic repair welding function
Add function of tin	Automatic tin, tin amount can be set, accuracy ±0.1mm; Fast refueling < 1min; Compatible tin volume weight 1-3kg; Tin wire diameter 0.5-2mm; Lack of material alarm, tin abnormal alarm, alarm value can be set
Cleaning soldering head	Automatic timing/volume cleaning + cycle cleaning
Soldering head life	≥35000/times
Yield	≥99.6%
Tact	≤20s
Type switching time	Switch according to the recipe，first switch＜2h
Soldering temperature	0-500℃ ±5℃
Solder spot positionning accuracy	≤±0.1mm
Soldering tension	TENSION AFTER SOLDERING ≥80N
Surface requirement	No burr soldering, no virtual soldering, no tin inside the wire box
Working voltage	AC380V，3 Phase 5 Lines,50/60Hz 20KW
Working air pressure	0.6-0.8MPa,400L/min
Overall dimension	3550mm1850mm2050mm (LWH)
Weight	About 2000KG

For detailed technical information and equipment operation video, please contact Double100